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BASF Strengthens R&D in Copper Hydrometallurgy

BASF boosts copper hydrometallurgy R&D by relocating to Houston and advancing flotation technologies for efficient mineral processing.

Global edition
BASF Strengthens R&D in Copper Hydrometallurgy

As global copper demand intensifies in the race toward decarbonization, BASF mining solutions is recalibrating its strategic focus in copper hydrometallurgy and flotation innovation, aiming to offer the mining sector a more sustainable and efficient processing future.

The company announced a reorganization of its research and development operations to enhance capabilities in copper leaching, flotation, and solvent extraction, aligning its portfolio with both market needs and sustainability imperatives.

“This synergy is poised to drive innovative solutions that could reshape the landscape of our industry,” said Caren Hoffmann, Vice President of Mining Solutions at BASF.

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Relocation to Houston R&D Hub Unifies Copper Hydromet Expertise

Central to BASF’s new direction is the relocation of its global R&D leaching activities from Tucson, Arizona, to its advanced research facility in Houston, Texas. The shift consolidates BASF’s hydrometallurgical research—particularly the development of leaching aids—into a single hub that promotes multidisciplinary collaboration.

This facility integration also enables closer alignment between BASF’s leaching program and its ongoing surfactant research, creating synergies that can accelerate the development of next-generation leaching technologies. One notable focus is the advancement of LixTRA™, BASF’s flagship product line, which continues to evolve with more resource-efficient formulations.

Hoffmann underscored that the Houston facility will serve as a breeding ground for copper innovation, built to meet the mining industry’s dual challenge: boosting yield while cutting environmental impact.

Decentralized Support for Solvent Extraction and Electrowinning

To enhance customer proximity and responsiveness, BASF is decentralizing its technical and analytical services for solvent extraction and electrowinning (SX-EW). This move brings specialized support closer to operational sites, enabling BASF to offer customized solutions for clients utilizing its LIX® and LixMSTM reagent systems.

Clients will benefit from quicker turnaround on testing, closer collaboration with field teams, and streamlined feedback loops—hallmarks of BASF’s commitment to excellence in mining services.

Expanding Flotation Capabilities in Sulfidic and Non-Sulfidic Ores

In tandem with its hydrometallurgical overhaul, BASF continues to push the frontier in flotation chemistry, focusing on both sulfidic and non-sulfidic ore systems. Its product portfolio, anchored by Lupromin®, Luprofroth®, and Luproset®, is being re-engineered to deliver better recovery rates, reagent efficiencies, and adaptability to varied ore types.

“Our commitment is reflected in our ability to harness extensive expertise and utilise our leading-edge laboratories to develop tailored solutions,” said Hendrik Sporys, Head of Global Marketing.

This flotation focus responds directly to customer demands for improved performance in complex ore bodies and declining grades—issues particularly acute in regions like Latin America and Central Africa, where copper operations are under increasing pressure to do more with less.

Meeting Industry Needs Through Innovation

With copper consumption set to double by 2035, driven largely by the energy transition, BASF’s realignment emphasizes not just technical progress, but a strategic imperative: helping miners meet surging demand without compromising environmental integrity.

By combining chemical innovation, regionalized technical support, and deepened research investment, BASF aims to fortify its position as a global enabler of sustainable copper hydrometallurgy.

This transformation reflects the industry’s broader evolution, where technical leadership and environmental stewardship are no longer optional—but existential.

About the author

Mo Shine

Mo Shine

Lead Strategist, African Infrastructure & Diplomacy

Mo Shine covers the geopolitics, logistics and diplomacy of critical-mineral extraction in the Global South, with a focus on how African statecraft shapes what investors and operators can actually build. He spent more than a decade in newspaper journalism, as sub-editor and executive editor, and has worked with Skillings since 2009.

His current work tracks the Lobito Corridor and other Western-backed rail routes, and what they change for working capital, regional diplomacy and operator resilience across the Central African Copperbelt.


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